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for Pulp and Paper Mills

The Problem:

  • Recovery boiler tubes are subject to harsh conditions: furnace temperatures up to 2,500°F from combustion on one side, insulation on the other side, and pressurized free flowing water inside the tubes

  • These circumstances make boiler tubes susceptible to significant erosion and corrosion that threatens safety and presents environmental hazards

  • Smelt water explosions caused by erosion can be deadly or lead to the release of toxic gases into the environment

  • Shutting down the plant for regular tube inspection, is costly and substantially reduces overall mill productivity

  • Many boiler leaks go undetected for long periods of time. Small leaks will grow in size and/or cause larger, more destructive leaks on adjacent boiler tubes

tube_damage.jpg (17418 bytes)

Corrosion and erosion
caused by harsh recovery
boiler conditions

The Need:

  • Safety Issues: Early detection of high pressure leaks so that smelt-water explosions can be avoided

  • Cost Issues: Advanced notice of leak problems to minimize costs due to damage

The Solution:

  • ALL is a leak detection and warning system designed for on-line monitoring of pressurized systems and valves

  • ALL can detect leaks as small as 5 mils--long before the human ear can hear them

  • ALL tells you that problems are developing before the situation becomes serious

 

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 The Benefits of ALL:

 

Learn how ALL detects leaks in your mill

Read a case study on how ALL works in a process recovery boiler